FERROWRIGHTSend RFQQUOTE IN 1 DAY

0206 PROCESSES / 16 MACHINES / 2 SHIFTS

Six processes under one roof, rated in numbers.

Rated capacity is the number the schedule is built around, not the brochure maximum. Every figure below names the machines that hold it.

ONE PURCHASE ORDER COVERS

01Laser cutting
02Press brake forming
03CNC machining
04Welding
05Finishing
06Hardware and assembly

ONE TRAVELER FROM CUT TO BOX / ONE PRICE / ONE SHIP DATE

RATED, NOT BROCHURE

The capability matrix.

Six processes, one row each. The number in each cell is what the schedule is built around on two shifts.

Capability matrix: largest part, thickness, materials, tolerance and typical lead for each process
Process	Largest part	Thickness or stock	Materials	Tolerance	Typical lead
Laser cutting	120 × 60 in sheet	0.020 to 0.750 in	Steel, stainless, aluminum	±0.010 in	2 to 4 days
Press brake forming	10 ft bend	0.020 to 0.250 in at 10 ft	Steel, stainless, aluminum	±0.015 in per bend	3 to 6 days
CNC machining	60 × 30 × 30 in	Bar and plate to 3.000 in	Aluminum, stainless, steel	±0.005 in, bores ±0.001	4 to 8 days
Welding	8 × 4 ft table	0.040 to 0.500 in	Steel, stainless, aluminum	0.030 in flat over 24 in	4 to 8 days
Finishing	10 × 8 × 6 ft booth	Any part we make	Powder, anodize, plate, passivate	2.0 to 4.0 mil powder	+2 to +4 days
Hardware and assembly	18 in throat	Sheet 0.040 to 0.250 in	#4 to 3/8 in hardware	Flush within 0.005 in	+1 day

Laser operator at the control of the 6 kW cell, hand on the panel — FIG. 02.1 / FW-M01, FIRST SHIFT

01 / FW-M01, FW-M02, FW-M14

Laser cutting

Two fiber lasers. Steel to 0.750 in.

Lasers: 6 kW and 4 kW fiber
Bed: 120 × 60 in
Shifts: Both, 06:00 to 22:00

Laser cutting in detail

Operator feeding a long sheet into a press brake — FIG. 02.2 / 135 T BRAKE, LONG BLANK

02 / FW-M03, FW-M04, FW-M05

Press brake forming

Bends that match the flat pattern, first part.

Brakes: 135 t, 88 t, 40 t electric
Longest bend: 10 ft
Thickest at full length: 0.250 in steel

Press brake forming in detail

End mill cutting a plate clamped to the mill table, coolant smoking off the cut — FIG. 02.3 / FW-M06, PLATE ON THE TABLE

03 / FW-M06, FW-M07, FW-M08, FW-M09

CNC machining

Probed in the vise. Measured against the print.

Mills: 3 vertical, one with a 4th axis
Lathe: 10 in chuck, 2 in bar feeder
Largest travel: 60 × 30 × 30 in

CNC machining in detail

Welder in a helmet bent over a large plate, sparks and smoke rising from the arc — FIG. 02.4 / CELL 2, MIG ON PLATE

04 / FW-M10, FW-M11, FW-M12

Welding

Welded in fixtures, checked on the plate.

Cells: 2, curtained
Processes: TIG, pulse MIG, spot
Fixture tables: 8 × 4 ft each

Welding in detail

Welded steel frames hanging from wires on a zinc plating line — FIG. 02.5 / ZINC LINE AT THE PARTNER FINISHER

05 / FW-M15, FW-M14

Finishing

Powder in house. Everything else on one PO.

Powder booth: 10 × 8 × 6 ft
Oven: 450 °F batch oven
Stock colors: 12

Finishing in detail

Rows of turned spacers standing on the kitting tray — FIG. 02.6 / SPACERS COUNTED INTO KITS

06 / FW-M13

Hardware and assembly

Hardware pressed, kitted and labeled to your BOM.

Press: 6 t, auto-feed
Throat: 18 in
Hardware: #4 to 3/8 in

Hardware and assembly in detail

FROM THE DESIGN GUIDE

Three rules from the brake.

All eight rules in the design guide

RULE 1Inside bend radius = 1 × t.

Standard tooling, no special punch, no setup charge.

RULE 2Flange at least 4 × t.

Shorter flanges slip off the die and need a second operation.

RULE 4Hole to bend at least 2.5 × t + R.

Closer holes stretch into ovals when the flange forms.

QUOTE DESK / MON TO FRI 07:00 TO 18:00 ET

One drawing package. One quote.

Include every operation on the finished part, even the ones a finishing partner handles. You get a single price, a named sequence and one ship date.

Send an RFQ Call the quote desk, 631 555 0148

DRAWING IN BY 15:00 ET / A PRICED QUOTE THE NEXT BUSINESS DAY

Ferrowright Fabrication64 pages / Fictional brand / Demo site by Sumo Studios

Start

Home

Main pages

Details

Parts18

Try it

Behind the counter

Small print