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FERROWRIGHT FABRICATION / HAUPPAUGE, NY

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QUOTE DESK / 631 555 0148 / MON TO FRI 07:00 TO 18:00 ET
180 KERF COURT / HAUPPAUGE, NY 11788

The stock aisle under the trusses: sheet and bar racked by grade and gauge on both sides

EST. 1987 / 38,000 SQ FT / 180 KERF COURT

A wright is a maker. Ferro is iron.

Ferrowright started in 1987 as two tool-and-die makers, a shear and two manual mills in a 2,400 sq ft rented bay in the Hauppauge Industrial Park. The first CNC mill came in 1994, the first laser in 1998, the move to 180 Kerf Court in 2011. It is 40 people and 16 machines now, two shifts, still in the park.

38,000
SQ FT ON ONE FLOOR
22 FT
CLEAR UNDER THE TRUSSES
2 + 1
DOCKS AND A DRIVE-IN
16
MACHINES
2
SHIFTS, 06:00 TO 22:00
40
PEOPLE

TIMELINE

Thirty-nine years, one park.

A cramped tool-and-die bay with two manual mills, a shear and a pegboard of hand tools under warm work lamps
FIG. 10.1 / THE FIRST BAY, 1987
  1. 1987

    Two tool-and-die makers, a shear and two manual mills in a 2,400 sq ft bay in the park.

  2. 1994

    First CNC mill. First aerospace bracket order.

  3. 1998

    First laser, a 2 kW CO2. The second shift starts.

  4. 2011

    Move to 180 Kerf Court: 38,000 sq ft, 22 ft clear.

  5. 2013

    Powder booth and batch oven. Powder coating comes in house.

  6. 2019

    A 6 kW fiber laser replaces the CO2. The customer portal goes live.

  7. 2022

    Measuring room and CMM. An electric brake for small parts.

  8. 2024

    Second fiber laser, with a load tower. 40 people.

THE FLOOR

Material goes in one dock and out the other.

Sheet comes off the truck at dock 1, waits on the rack with its cert, and moves left to right through cutting, forming, finishing and the measuring room before it leaves from dock 2.

Floor plan of 180 Kerf CourtTwelve zones on one 38,000 square foot floor. A dashed line follows one part from the receiving dock through the sheet rack, laser, deburr, brakes, hardware, weld cells, powder and the measuring room to the shipping dock.OFFICEQUOTE DESKLaser, FW-M01, M02LASERFW-M01, M02Brakes, FW-M03 TO M05BRAKESFW-M03 TO M05Weld cells 1 and 2, FW-M10 TO M12WELD CELLS 1 AND 2FW-M10 TO M12SHEET RACKDeburr, FW-M14DEBURRFW-M14Machining, FW-M06 TO M09MACHININGFW-M06 TO M09Hardware, FW-M13HARDWAREFW-M13Powder booth and oven, FW-M15POWDER BOOTH AND OVENFW-M15RECEIVINGDOCK 1Measuring room, FW-M16MEASURING ROOMFW-M16SHIPPINGDOCK 2 / DRIVE-INN ↑ / 38,000 SQ FT / 22 FT CLEAR / NOT TO SCALE
FIG. 10.2 / ONE PART, DOCK TO DOCK. EVERY ZONE LINKS TO ITS PROCESS.
First shift on the brake line: three operators guiding long blanks, carts of formed parts between the machines
FIG. 10.3 / THE BRAKE LINE, FIRST SHIFT

HOW WE RUN

Six rules on the wall by the time clock.

  1. 01We quote what we can hold.

    If a tolerance needs a process we do not own, the quote says so and names the step.

  2. 02The traveler goes with the part.

    Every operation signs it, with the time and the machine.

  3. 03First part, then the lot.

    Nothing runs past the first piece until it measures.

  4. 04Material is traceable to the heat.

    Every lot has its cert before it is cut.

  5. 05We call on the day we know.

    A late lot gets a phone call the day the date slips, not the day it was due.

  6. 06Gauges are calibrated or tagged out.

    A gauge past its due date goes in the drawer with a red tag.

QUOTE DESK / MON TO FRI 07:00 TO 18:00 ET

Send a drawing to 180 Kerf Court.

The quote desk is in the office by dock 1, Monday to Friday, 07:00 to 18:00. Drawing in by 15:00, a price and a ship date the next business day.

DRAWING IN BY 15:00 ET / A PRICED QUOTE THE NEXT BUSINESS DAY

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