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FERROWRIGHT FABRICATION / HAUPPAUGE, NY

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QUOTE DESK / 631 555 0148 / MON TO FRI 07:00 TO 18:00 ET
180 KERF COURT / HAUPPAUGE, NY 11788

09.2MEDICAL DEVICES / 304 SHELF WELDMENT, 24 × 18 IN / LOTS OF 10 / 0.030 IN FLATNESS

Flat to 0.030 in over 24 in, after welding.

Weld heat bowed the shelves up to 0.090 in. They rocked on the cart frame, and straightening by hand scuffed the finish before passivation.

MeasuredBeforeAfter
Flatness0.090 in0.030 in max
Scrap8%1%
Cycle time42 min31 min
Straightedge across a welded stainless shelf on the granite plate, no light under it
FIG. 09.2 / FLAT BEFORE PASSIVATION, NOT AFTER

THE JOB

As it was quoted.

PART
304 shelf weldment, 24 × 18 in
QTY
lots of 10
SPEC
0.030 in flatness

WHAT WE CHANGED

Three changes, each one on the traveler.

01

A fixture with two strongbacks holds the shelf during welding.

2STRONGBACKS
02

Stitch welds in an alternating sequence instead of a continuous bead.

6STITCHES PER SIDE
03

Flatness checked on the surface plate before passivation, not after.

1CHECK, BEFORE FINISH

THE PART

Closest catalog part: FW-7101.

A stainless shelf with a 1.50 in lip on all four sides and welded corners, 24.00 by 18.00 in, for instrument and procedure carts.

FW-7101 Instrument cart shelf
24.0018.00FW / DIMENSIONS IN INCHESSCALE NTS / THIRD ANGLE24.00 × 18.00 IN / 1.50 IN LIP / 0.063 SHEET
FW-7101 / REV C / DRAWING
FW-7101 electropolished stainless cart shelf lying lip-up on the bench, the lip welded at all four corners
FW-7101 / AS SHIPPED

QUOTE DESK / MON TO FRI 07:00 TO 18:00 ET

Send a similar RFQ.

Include the previous revision and highlight what changed. The estimator prices the change against the same acceptance dimensions.

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