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FERROWRIGHT FABRICATION / HAUPPAUGE, NY

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QUOTE DESK / 631 555 0148 / MON TO FRI 07:00 TO 18:00 ET
180 KERF COURT / HAUPPAUGE, NY 11788

09.1AEROSPACE / MACHINED 6061-T6 TRAY WITH A FORMED 5052 COVER / 240 A MONTH, BLANKET PO / ±0.005 IN ON LOCATING HOLES

Three revisions in nine days.

The tray's connector cutout moved twice between rev C and rev E while the program was in qualification. Each move restarted a 3-week quote-and-tooling cycle at the previous shop.

MeasuredBeforeAfter
Drawing to first article15 days6 days
Rejected lots in 14 monthsNo record kept0
Unit cost after rev E$86.40$76.90
Gloved hands setting a pocketed aluminum tray on the CMM table under the probe
FIG. 09.1 / FIRST ARTICLE ON REV E, BALLOONED TO THE NEW PRINT

THE JOB

As it was quoted.

PART
machined 6061-T6 tray with a formed 5052 cover
QTY
240 a month, blanket PO
TOL
±0.005 in on locating holes

WHAT WE CHANGED

Three changes, each one on the traveler.

01

Quoted each rev as a delta, not a new job.

4 HDELTA QUOTE
02

Kept the nest and the brake program parametric, so a cutout move is a 20-minute program change.

20 MINPROGRAM CHANGE
03

First article on every rev, ballooned to the new drawing.

12CHARACTERISTICS PER FAIR

THE PART

Closest catalog part: FW-0422.

A machined block that carries a 1.000 in shaft, with the bore held to plus one thousandth, minus nothing.

FW-0422 Bearing block
3.002.001.50FW / DIMENSIONS IN INCHESSCALE NTS / THIRD ANGLE3.00 × 2.00 × 1.50 IN / BORE Ø1.000 +0.001 / -0.000 / 2 × Ø0.257
FW-0422 / REV C / DRAWING
FW-0422 bearing block in clear anodized aluminum, the 1.000 in bore through its front face and two mounting holes in the top
FW-0422 / AS SHIPPED

QUOTE DESK / MON TO FRI 07:00 TO 18:00 ET

Send a similar RFQ.

Include the previous revision and highlight what changed. The estimator prices the change against the same acceptance dimensions.

DRAWING IN BY 15:00 ET / A PRICED QUOTE THE NEXT BUSINESS DAY

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